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Fully Automatic High Speed Cold Pilger Mill
Cold Pilger mill


Composition and Characteristics of Fully Automatic High Speed Cold Pilger Mill
    Fully Automatic High Speed Cold Pilger Mill is composed of feed device、mandrel device、Alternating Core Rod Chuck Device、feed body between chucks、alternating feed body、base case、drive device、automatic discharge mechanism、fully automatic motion controller controlling system、and so on.For fully automatic feeding system、alternating chuck can make the feeding into the chuck of feed body automatically and then seize the mother tubes for alternating use.And then、it feeds the mother tubes into roller device of base case for non-stop rolling.After detecting the finished tubes、the tubes will be pulled out by Quick Pull-out Mechanism and fall into the auto tube rack、and then the machine will form fully automatic recycling rolling tubes.

     Controlling System is composed of main controlling cabinet、operation panel、external execution、and sensing devices.Main drive and feed & rotation devices adopt Full Closed Control Permanent Magnet Servo Motors for driving .The operation panel has switches、ampere-voltage meter and touch screen and operator can adjust various data and display alarm information through the touch screen.This controlling system has powerful fault diagnosis function and the operator can set numbers of fault diagnosis and alarm. Common failure can be judged accurately、such as stall、over-current、supply phase failure、etc.Unit sequence and process interlock control will be responsible for the process automation operation of the unit、including start & stop control of multiple systems、feed & rotation、linkage between each other、choice of work system. And thus、the maintenance workload is greatly reduced. 

Characteristics :
①、It can produce carbon steel pipes、ball bearing steel、super prime、low alloy steel、stainless steel、Titanium Alloy、Zirconium alloy、Tantalum and niobium tube、high-temperature alloy、copper and aluminum、various nonferrous metal etc.
②、Whole machine adopts latest simple design for rolling process、with easy operation、low and convenient maintenance.
③、Main drive adopts permanent magnet servo  motors、which has energy-saving、stable performance、easy roller replace etc.
④、Hand held pulse generator can control the stop function of machine.
⑤、Rotation & feed adopts servo motor controlling、and the feed range and rotation angle can be adjusted at will.
⑥、With comparison to draw pipes、it omits the technology of draw、crop end、dipping、heat treatment、straightening.
⑦、Every time it can realize the large reduction rate of thickness and deviation rectifying.
⑧、OD & ID and thickness reduction can achieve required tolerance and roughness.


Technical Data of High Speed Cold Pilger Mill

 Name

 Unit

LG-12-HLSGZ

LG-25-HLSGZ

LG-50-HLSZ

LG-60-HLSZ

LG-90-HLSZ

LG-120-HS

Outer Diameter of Blank Tubes

mm

Φ12-φ25

Φ19-φ38

Φ38-φ75

Φ48-φ90

Φ75-φ125

Φ95-φ155

Thickness of Blank Tubes

mm

1.2-3.5

1.2-4

2-8

2.5-10

2.5-14

3-16

Outer Diameter of Finished Tubes

mm

Φ6-φ12.7

Φ8-φ25.4

Φ25-φ50

Φ25-φ60

Φ65-φ90

Φ70-φ120

Thickness of Finished Tubes

mm

0.5-2.5

0.8-3.5

1.5-7

1.5-8

2-12

2.5-14

Feed Range

mm

0.1-5

0.1-5

0.1-8

0.1-8

0.1-10

0.1-10

Roller Diameter

mm

φ(134-139)

φ(202-207)

φ322

φ336

φ421

φ490

Length of Groove Working Part

mm

397/419

531/578

855.6-823.9

851-927

1135-1069

1194-1311

Working Speed of Working Frame

Time/min

320

280

50-180

50-150

50-130

50-110

Route Length of Working Frame

mm

380

505.8

760

785

940.6

1053.36

Max. Rolling Force

KN

140

450

940

1250

1700

2200

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